Product Overview

The ABB CI867 (3BSE043660R1) is a communication interface module designed for ABB’s AC 800M and System 800xA automation platforms. It enables seamless integration of industrial field devices and control systems by supporting advanced communication protocols, ensuring reliable data exchange and interoperability in complex automation environments. This module is widely used in power generation, oil and gas, and manufacturing industries for real-time control and monitoring.

Technical Specifications

Hardware & Electrical Parameters

• Module Type:
  • Communication Interface: Dual-channel Ethernet module supporting industrial protocols.
• Power Supply:
  • Voltage: 24 V DC (19.2–28.8 V DC range).
  • Power Consumption: ~5 W (typical).
• Communication Ports:
  • Ethernet Ports: 2x 10/100/1000 Mbps RJ45 ports with auto-negotiation.
  • Protocol Support:
    • PROFINET IO (Controller/Device functionality).
    • Modbus TCP for SCADA and HMI integration.
    • OPC UA for secure data exchange.
• Isolation:
  • Galvanic isolation (1500 V AC) between ports and system.
• Environmental Ratings:
  • Operating Temperature: -25°C to +70°C.
  • Humidity: 5–95% (non-condensing).
  • Certifications: CE, UL, ATEX/IECEx (with appropriate enclosures).
• Mounting:
  • Compatible with AC 800M controller racks and S800 I/O systems.

Software & Firmware

• Protocol Integration:
  • PROFINET Conformance Class B for real-time cyclic data exchange.
  • OPC UA Pub/Sub for cloud and edge computing applications.
• Configuration Tools:
  • Configured via ABB’s Control Builder M or Automation Builder software.
• Cybersecurity:
  • Role-based access control, TLS/SSL encryption, and VLAN support.

Key Functionalities

1. PROFINET IO Communication

   • Acts as a PROFINET IO Controller or Device for real-time data exchange with sensors, drives, and PLCs.
   • Supports RT (Real-Time) and IRT (Isochronous Real-Time) communication classes.

2. Multi-Protocol Support

   • Bridges Modbus TCP and OPC UA protocols for integration with legacy and modern systems.
   • Enables secure data transmission to cloud platforms via MQTT or REST APIs.

3. Redundancy & High Availability

   • Media Redundancy Protocol (MRP) for ring network topologies with <200 ms recovery time.
   • Hot-swappable design for maintenance without interrupting operations.

4. Diagnostics & Monitoring

   • Real-time diagnostics for network health, bandwidth usage, and device status.
   • Event logging with time stamps for root cause analysis.

5. Scalability

   • Integrates with ABB’s System 800xA for plant-wide automation.
   • Expandable with additional I/O modules (e.g., AI, DI, AO) in S800 racks.

Applications

• Power Plants: Turbine control, grid synchronization, and substation automation.
• Automotive Manufacturing: Robotics control, assembly line coordination, and quality monitoring.
• Oil & Gas: Remote monitoring of pipelines, pumps, and safety systems.
• Pharmaceuticals: Batch process control and compliance reporting.

Installation & Configuration

1. Hardware Setup:
   • Install the module in an AC 800M rack or S800 I/O chassis.
   • Connect PROFINET devices using shielded Ethernet cables.
2. Software Configuration:
   • Define PROFINET device names, IP addresses, and data mapping in Control Builder M.
   • Configure OPC UA endpoints for secure cloud communication.
3. Testing:
   • Validate network performance using tools like Wireshark or ABB’s Asset Care Platform.

Ordering Information

• Model: CI867
• ABB Order Code: 3BSE043660R1
• Compatible Accessories:
  • Ethernet switches (e.g., Hirschmann Spider系列).
  • S800 I/O modules (e.g., AI825, DI810).
  • Redundancy kits for high-availability systems.

Certifications & Compliance

• Standards: IEC 61131, IEC 62443 (Cybersecurity), PROFINET Conformance Class B.
• Safety: SIL 2/3 achievable in safety-certified configurations.

Documentation & Support

• User Manual: Refer to CI867 Hardware Manual (3BSE043660R1) for installation guidelines.
• Technical Support: ABB’s global service network provides firmware updates and 24/7 troubleshooting.

The ABB CI867 3BSE043660R1 is a high-performance communication module that combines PROFINET flexibility, multi-protocol support, and industrial-grade reliability, making it ideal for demanding automation environments.