Product Overview

The ABB UUD148AE02 (3BHE014185R0002) is a high-performance communication module designed for ABB’s AC 800M and System 800xA industrial automation platforms. It serves as a critical interface for enabling secure, real-time communication between controllers, field devices, and enterprise networks. This module is widely used in power generation, oil and gas, and manufacturing industries to ensure seamless data exchange and system interoperability.

Technical Specifications

Hardware & Electrical Parameters

• Module Type:
  • Communication Interface: Dual-port Ethernet switch with advanced protocol support.
• Power Supply:
  • Voltage: 24 V DC (19.2–28.8 V DC).
  • Power Consumption: ~5 W (typical).
• Communication Ports:
  • Ethernet Ports: 2x 10/100/1000 Mbps RJ45 ports with auto-negotiation.
  • Protocol Support: IEC 61850, Modbus TCP/RTU, OPC UA, and PROFINET.
• Environmental Ratings:
  • Operating Temperature: -25°C to +70°C.
  • Humidity: 5–95% (non-condensing).
  • Certifications: CE, UL, ATEX/IECEx (for hazardous areas).
• Mounting:
  • Compatible with ABB’s AC 800M controller racks and S800 I/O systems.

Software & Firmware

• Protocol Integration:
  • IEC 61850 Ed. 2: Substation automation and grid management.
  • OPC UA: Secure data exchange for Industry 4.0 and cloud connectivity.
• Configuration Tools:
  • Configured via ABB’s Control Builder M or Automation Builder software.
• Cybersecurity:
  • Role-based access control, encrypted communication (TLS/SSL), and VLAN tagging.

Key Functionalities

1. Multi-Protocol Gateway

   • Translates between protocols (e.g., IEC 61850 to Modbus TCP) for legacy and modern system integration.
   • Enables seamless communication between ABB controllers, PLCs, and third-party devices.

2. High-Speed Data Exchange

   • Supports Gigabit Ethernet for low-latency, high-bandwidth communication.
   • Real-time data synchronization for time-critical applications.

3. Redundancy & Reliability

   • PRP/HSR protocols for zero-recovery-time network redundancy.
   • Hot-swappable design for maintenance without system downtime.

4. Advanced Diagnostics

   • Monitors network health, packet loss, and latency.
   • Generates alarms and logs for predictive maintenance.

5. Scalability

   • Integrates with ABB’s AC 800M controllers and S800 I/O modules for scalable automation solutions.
   • Expandable with additional communication modules (e.g., PROFIBUS, CANopen).

Applications

• Power Grids: Substation automation, grid synchronization, and fault management.
• Oil & Gas: Remote monitoring of pipelines, pumps, and safety systems.
• Manufacturing: Real-time data acquisition for robotics and production lines.
• Renewable Energy: Wind turbine control and solar farm grid integration.

Installation & Configuration

1. Hardware Setup:
   • Install the module in an AC 800M rack or S800 I/O chassis.
   • Connect Ethernet cables to field devices and network switches.
2. Software Configuration:
   • Define IP addresses, VLANs, and protocol settings via Control Builder M.
   • Map signals between controllers and SCADA/MES systems.
3. Testing:
   • Validate network stability using diagnostic tools (e.g., ping, packet analyzers).

Ordering Information

• Model: UUD148AE02
• ABB Order Code: 3BHE014185R0002
• Compatible Systems:
  • AC 800M controllers (e.g., PM861, PM865).
  • S800 I/O racks (e.g., SA801, SA811).
• Accessories:
  • Ethernet cables, redundancy modules, and mounting kits.

Certifications & Compliance

• Standards: IEC 61131, IEC 62443 (Cybersecurity), RoHS.
• Safety: SIL 2/3 compliant for safety-critical systems.

Documentation & Support

• User Manual: Refer to the UUD148AE02 Technical Manual (3BHE014185R0002) for installation and configuration guidelines.
• Technical Support: ABB’s global service network provides firmware updates and troubleshooting.