Product Overview

The ABB CI857K01 (3BSE018144R1) is a communication interface module designed for ABB’s AC 800M and System 800xA industrial automation platforms. It acts as a gateway to integrate field devices, control systems, and enterprise networks by supporting multiple industrial communication protocols. This module is critical for enabling real-time data exchange, remote monitoring, and interoperability in complex automation architectures, such as power plants, oil and gas facilities, and manufacturing plants.

Technical Specifications

Hardware & Electrical Parameters

• Module Type:
  • Communication Interface: Dual-port Ethernet switch with protocol support.
• Power Supply:
  • Voltage: 24 V DC (19.2–28.8 V DC).
  • Power Consumption: ~5 W (typical).
• Communication Ports:
  • Ethernet Ports: 2x 10/100 Mbps RJ45 ports with auto-negotiation.
  • Fieldbus Support: PROFIBUS DP, Modbus TCP/RTU, OPC UA, and IEC 61850.
• Environmental Ratings:
  • Operating Temperature: -25°C to +70°C.
  • Humidity: 5–95% (non-condensing).
  • Certifications: CE, UL, ATEX/IECEx (for hazardous areas).
• Mounting:
  • Designed for installation in ABB’s S800 I/O or AC 800M controller racks.

Software & Protocol Integration

• Supported Protocols:
  • PROFIBUS DP: Master/slave functionality for legacy devices.
  • Modbus TCP/RTU: Integration with SCADA, HMIs, and PLCs.
  • OPC UA: Secure data exchange for Industry 4.0 and cloud connectivity.
  • IEC 61850: Substation automation and grid management.
• Configuration Tools:
  • Configured via ABB’s Control Builder M or Automation Builder software.
• Firmware Updates:
  • Supports online updates for protocol stacks and security patches.

Key Functionalities

1. Multi-Protocol Gateway

   • Translates between protocols (e.g., PROFIBUS to Modbus TCP) to bridge legacy and modern systems.
   • Enables seamless integration of third-party devices into ABB’s automation ecosystem.

2. Redundancy & High Availability

   • Supports network redundancy (PRP/HSR) for fault-tolerant communication.
   • Dual Ethernet ports enable redundant network topologies.

3. Cybersecurity Features

   • Role-based access control and encrypted communication (TLS/SSL).
   • VLAN tagging and firewall rules for network segmentation.

4. Diagnostics & Troubleshooting

   • Real-time monitoring of network traffic and device status.
   • Detailed event logs for identifying communication errors or latency issues.

5. Scalability

   • Compatible with ABB’s AC 800M controllers and S800 I/O modules for scalable solutions.
   • Expandable with additional communication modules (e.g., CI854, CI855).

Applications

• Power Generation: Integration of turbines, transformers, and grid control systems.
• Oil & Gas: Remote monitoring of pipelines, pumps, and safety systems.
• Manufacturing: Interfacing robotics, PLCs, and MES/ERP systems.
• Water Treatment: SCADA connectivity for pumps, valves, and sensors.

Installation & Configuration

1. Hardware Setup:
   • Install the module in an AC 800M or S800 rack using the dedicated slot.
   • Connect Ethernet cables to the RJ45 ports and field devices.
2. Software Configuration:
   • Define protocol parameters (e.g., IP addresses, baud rates) in Control Builder M.
   • Map I/O signals between the controller and field devices.
3. Testing:
   • Validate communication using diagnostic tools like ping, trace routes, or protocol analyzers.

Ordering Information

• Model: CI857K01
• ABB Order Code: 3BSE018144R1
• Compatible Systems:
  • AC 800M controllers (e.g., PM861, PM865).
  • S800 I/O racks (e.g., SA801, SA811).
• Accessories:
  • Communication cables (e.g., PROFIBUS DP connectors).
  • Redundancy modules (e.g., CEX-bus for controller redundancy).

Certifications & Compliance

• Standards: IEC 61131, IEEE 802.3 (Ethernet), RoHS.
• Safety: SIL 2/3 achievable in safety-critical configurations.

Documentation & Support

• User Manual: Refer to CI857K01 Hardware Manual (3BSE018144R1) for wiring diagrams.
• Troubleshooting: Use ABB’s Asset Care platform for predictive maintenance.
• Technical Support: ABB’s global service network provides firmware and protocol-specific guidance.

The CI857K01 3BSE018144R1 is a versatile and robust solution for modern industrial communication challenges, ensuring interoperability, reliability, and cybersecurity.